A Review Study on Corrosion Fatigue and its Related Testing Methodologies

Authors

  • Farshad Abbasi Mechanical Engineering Department, Faculty of Engineering, Bu-Ali Sina University, Hamadan

DOI:

https://doi.org/10.30564/jmer.v2i1.578

Abstract

Corrosion Fatigue is the mechanical degradation of a material under the joint action of damage mechanisms corrosion and fatigue. Corrosive nature of the seawater puts severe durability requirements on materials of which are often exposed to corrosion fatigue and abrasive conditions simultaneously. Therefore, identification of the combined effects of both corrosion and fatigue damage mechanisms is necessary to improve predictive models for the corrosion fatigue phenomenon. Present article is the result of a desktop study (scientific literature and standards) with the aim of study the feasibility of designing and manufacturing of a corrosion fatigue testing set-up that would allow the designer to compare the performance of different materials exposed to corrosion fatigue, permitting also the comparison with results from dry fatigue testing. The corrosion fatigue mechanism is described in more detail and a short presentation of some typical lab-scale corrosion fatigue test setups is given. This is followed by illustration of international standards and guidelines which will be used to design a new corrosion fatigue test set-up for evaluating the fatigue behavior of material in seawater environment. Finally the experimental techniques for corrosion fatigue crack detection and propagation along with the fundamental basic of corrosion fatigue modeling are illustrated.

Keywords:

Corrosion fatigue, Testing methodologies, Crack detection, Propagation

References

[1] AMS 2301, Aircraft Quality Steel Cleanliness: Magnetic Particle Inspection Procedure, Aerospace Materials Specifications of SAE International, London UK, 2001.

[2] Shu-Xin Li, R. Akid, Corrosion fatigue life prediction of a steel shaft material in seawater, Engineering Failure Analysis, 2013, 34: 324-334.

[3] Novak, S. R., Corrosion-Fatigue Crack Initiation Behavior of Four Structural Steels, Corrosionfatigue: Mechanics, metallurgy, electrochemistry, and engineering, ASTM STP 801. T. W. Crooker and B.N. Leis (Eds). West Conshohocken: American Society for Testing and Materials: 26-63.

[4] Milella, P.P., Fatigue and Corrosion in Metals, Springer, 2012.

[5] Evins, J.L., , Dependence of Strength on Corrosion-Fatigue Resistance of AISI 4130 Steel, Georgia Institute of Technology, 2004.

[6] ASM International, ASM Handbook 1996, 19 Fatigue and Fracture 1996, 19.

[7] N.C. Bellinger and M. Liao, 8 - Corrosion and fatigue modeling of aircraft structures, In Woodhead Publishing Series in Metals and Surface Engineering, edited by Samuel Benavides,, Woodhead Publishing, 2009: 172-191.

[8] Cooke, G. and G. Cooke Jr. Cost of Corrosion. Prime Contract No. F09603-99-D- 0200. NCI Task 9191-011. CDRL A003. Fairborn OH: NCI Information Systems Inc, 2003.

[9] Evins, J.L., Dependence of Strength on Corrosion-Fatigue Resistance of AISI 4130 Steel, Georgia Institute of Technology, 2004.

[10] Jones K, Hoeppner DW. The interaction between pitting corrosion, grain boundaries, and constituent particles during corrosion fatigue of 7075-T6 aluminum alloy. Int J Fatigue 2009, 31: 686–92.

[11] Phull, B. (Rev.), Evaluating Corrosion Fatigue, ASM Handbook, Vol. 13A, Corrosion: Fundamentals, Testing, and Protection, ASM International, 2003: 625-638.

[12] Frost, N.E., Marsh, K.J., Pook, L.P., Metal Fatigue, Oxford University Press, 1974.

[13] Jonsson, S., A Review on Corrosion-Fatigue of High Carbon Steels, Swedish Institute for Metal Research, Sweden, 1995.

[14] Katz, Y., Tymiak, N., Gerberich, W.W., Evaluation of Environmentally Assisted Crack Growth, ASM Handbook, Mechanical Tenting and Evaluation, ASM International, 2000, 8: 613-648.

[15] Pelloux, R., and Genkin, J.M., Fatigue-Corrosion, in Fatigue des Materiaux et des structures 2 Chapitre 10, Lavoisier Ed., Paris, France, 2008.

[16] K Berchem and M G Hocking, A simple plane bending fatigue and corrosion fatigue testing machine, Measurement Science and Technology, 17(10): 60-66.

[17] Shu-Xin Li, R. Akid, Corrosion fatigue life prediction of a steel shaft material in seawater, Engineering Failure Analysis, Volume 2013, 34: 324-334.

[18] Ruben Perez-Mora, Thierry Palin-Luc, Claude Bathias, Paul C. Paris - Very high cycle fatigue of a high strength steel under seawater corrosion: A strong corrosion and mechanical damage coupling - International Journal of Fatigue, 2015, 74: 156–165 .

[19] Luis Miguel Bejar Infante, Corrosion Fatigue testing on steel grades with different heat treatment used in rock-drilling applications, MSc thesis, K KTH Royal Institute of Technology, Sweden, 2016.

[20] Kivisakk U, SAF 2507 in seawater, 10 years of experience, Proc. Stainless Steel World, The Hague, Netherlands, 1999: 519-528.

[21] ASTM D1141-98, Standard Practice for the Preparation of Substitute Ocean Water, ASTM International, West Conshohocken, PA, 2013.

[22] Ritchie, R.O., Near-threshold fatigue-crack propagation in steels, The Metals Society and the American Society for Metals, International Metals Reviews, 1979, Nos. 5 and 6.

[23] ASM International, Elements of Metallurgy and Engineering Alloys (#05224G), 2008, Chapter 14: Fatigue.

[24] http://dirlik.co.uk/.

[25] ASM International, Fatigue and Fracture Mechanics, ASM Handbook, Vol. 8, Mechanical Tenting and Evaluation, ASM International, 2000: 681-685.

[26] F. Abbasi, G.H. Majzoobi, Effect of contact pressure on fretting fatigue behavior under cyclic contact loading, Surf. Rev. Lett, 2017, 24 (2): 1-14.

[27] F. Abbasi, G.H. Majzoobi, An investigation into the effect of elevated temperatures on fretting fatigue response under cyclic normal contact loading, Theor. Appl. Fract. Mech. Volume 93, February 2018: 144-154.

[28] G.H. Majzoobi, F. Abbasi, On the effect of shot-peening on fretting fatigue of Al7075-T6 under cyclic normal contact loading, Surface and Coatings Technology, 2017, 328: 292-303.

[29] Glaeser, W., Wright, I.G., Forms of Mechanically Assisted Degradation, ASM Handbook, Vol. 13A, Corrosion: Fundamentals, Testing, and Protection, ASM International, 2003: 322-330.

[30] F. Abbasi, G.H. Majzoobi, Effect of out-of-phase loading on fretting fatigue response of Al7075-T6 under cyclic normal loading using a new testing apparatus, Eng. Fract. Mech., 2018, 188: 93–111.

[31] G. H. Majzoobi, F. Abbasi, On the Effect of Contact Geometry on Fretting Fatigue Life under Cyclic Contact Loading, Tribology Letters, 2017, 65:125.

[32] Boardman, B., Deere and Company, Technical Center.. Fatigue Resistance of Steels. ASM Handbook, Volume 1: Properties and Selection: Irons, Steels, and High-Performance Alloys. ASM Handbook Committee, 1990: 673-688.

[33] Farshad Abbasi "Some Aspects of Fretting Fatigue under Complex Cyclic Contact Load Condition, Journal of Mechanical Engineering Research, 2018, 1(1): 16-21.

[34] F Abbasi, GH Majzoobi and MM Barjesteh, Developing a new experimental set up to study fretting fatigue behavior under cyclic contact loading, Proc IMechE Part J: J Engineering Tribology, 2017, 0(0): 1–14.

[35] G.H. Majzoobi, F.Abbasi, An investigation into the effect of normal load frequency on fretting fatigue behavior of Al7075-T6, Tribology Transactions, 2017, 0(0): 1-13.

[36] N. O. Larrosa, R. Akid & R. A. Ainsworth: Corrosion-fatigue: a review of damage tolerance models, International Materials Reviews, 2017.

Downloads

Issue

Vol. 2 , Iss. 1 (March 2019)

Article Type

Reviews

License

Copyright © 2019 Farshad Abbasi

Creative Commons License

This is an open access article under the Creative Commons Attribution-NonCommercial 4.0 International (CC BY-NC 4.0) License.